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Japanese tool box plan. In researching this project and deciding to build a japanese toolbox i recalled that chris hall of the carpentry way blog had offered this project to his students in. The lock batten is a free moving piece that wedges in between the tapered lid batten and the box batten on one side. This is a clever way to add a locking mechanism to a japanese style toolbox. Clay gossage was kind enough to send these photos of how he incorporated a wedge with a dovetail profile to lock the lids of boxes that he made in preparation moving his tools in place.
Now time to see what we got and plan out the layout and size of the box after the wood. I plan the boards for the glue up. An optional design can include an interior component area to house those sharp japanese saws. Now back to the work of the hand.
The first time i came across a box like this it was housing a circular saw. A set of updated shop drawings for the building of the japanese tool box. A traditional toolbox for the japanese carpenter is typically a simple box built with spare materials and nailed together. To make sure the whole length is good you can mark with a pen.
While not much to look at it was strong and the action of the lift out lid fascinated me. Then plan and see when it s all gone. It was made from rec room paneling scrap pine and roofing nails. Check out a preview of the plans and a video overview below.
The plans provide a bill of materials some assembly views and detailed dimensions of each part. This box will be a gift to my soon to be one year old son for now a place to store his toys and odds and ends and hopefully something that he keeps with him as he grows up. And a 4 box shelving system to aid organization to your tool box. The lid has a unique interlocking design and the ends are constructed so that hand holds are built in.
A couple of months later i learned that this is also the common design for a japanese carpenter s toolbox. This is a simple take on the classic japanese toolbox which features a wedge to close the lid together. A traditional japanese toolbox butt joined or dadoed and nailed together speaks of utility and practicality. I used 1 inch screws for this step.
The end pieces have a strip of wood on the top that will become the grips when you want to transport the tool box. Once made and filled with tools this box will last as long as you do. Japanese carpenters are renowned for the sophistication of their wooden joinery yet they typically build toolboxes of the simplest sort. Use glue and countersink the screws using a countersink bit.
Glue and cut nail into place.